3 Secrets to selecting the right Air Compressor
ELECTRICAL REQUIREMENTS:
VOLTAGE, AMPERE and PHASE: You should know what is available at your location to run your equipment. Always have a qualified electrician review electrical requirements
COMPRESSOR LOCATION:
These terms deal with the physical location of your compressor in relation to other equipment, noise level requirements, and ventilation. Also consider the need to have enough space around your compressor to perform needed maintenance.
2. Gather your vital information.
The best and easiest place to begin is to discover what your air requirements are according to your equipment manufacturer's specifications. Then...determine the answers to the following questions:
-How much air flow (SCFM or CFM) is needed to operate ALL related equipment?
CFM helps you determine the HORSEPOWER you'll need...which also affects your POWER requirements.
-How much pressure (PSIG or PSI) is needed to operate ALL related equipment?
Compressor discharge pressure (PSI: pounds per square inch) must exceed the PSI requirement of all pneumatic tools or equipment being operated. You want to make sure that your compressor can successfully provide the air you need for ALL your equipment.
-What ISO Air Quality Classification do you need?
Do you need oil-free air? Breathing air? Both of these can be produced with oil-free compressors, or with lubricated compressors and additional filtration equipment. Careful consideration should be given to the risk and cost associated with product contamination, before selecting an oil-free or lubricated air compressor.
-What Class does your air fall into?
Plant Air: Air tools, general plant air
Instrument Air: Laboratories, paint spraying, powder coating, climate control
Process Air: Food and pharmaceutical process air, electronics
Breathing Air: Hospital air systems, diving tank refill stations, respirators for cleaning and/or grit blasting
-What are your electrical or power requirements?
Identify available incoming electrical service before specifying an air compressor. Always have a qualified electrician review electrical requirements. You may need to upgrade your electrical service.
-Where is the best location for your compressor?
An important consideration when utilizing a compressed air system within an operation is where to physically locate the unit. There isn't just one way to install a compressor, but be aware of all the advantages and disadvantages to each system and layout. For most plant environments, compressed air systems are designed to fit in a centralized area, adjacent or near the actual applications in which it serves. Sometimes it may be more beneficial to have several smaller compressors with separate distribution systems located throughout a plant rather than one larger compressor.
-Do you need a back-up compressor?
Downtime can be very costly. Consider how vital compressed air is to your operation to determine if you need a back-up.
3. Apply your knowledge and data to help determine your air compressor specifications.
Now you are ready to take all your information gathered on your air compressor needs and talk to an authorized air compressor distributor. With your vital information in hand...you can make a wise and cost efficient decision.
The two most popular types of air compressors are Reciprocating Compressors and Rotary Screw Compressors.
Reciprocating Air Compressors
- Low initial cost
- Low maintenance cost
- Higher energy operating cost
- Maximum Duty Cycle = 75%
Reciprocating compressors are available in sizes from less than 1 hp to more than 600 hp. Oil less compressor models are also available for applications requiring a higher quality of air, such as breathing air in hospitals, or for use in food or pharmaceutical production.
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VOLTAGE, AMPERE and PHASE: You should know what is available at your location to run your equipment. Always have a qualified electrician review electrical requirements
COMPRESSOR LOCATION:
These terms deal with the physical location of your compressor in relation to other equipment, noise level requirements, and ventilation. Also consider the need to have enough space around your compressor to perform needed maintenance.
2. Gather your vital information.
The best and easiest place to begin is to discover what your air requirements are according to your equipment manufacturer's specifications. Then...determine the answers to the following questions:
-How much air flow (SCFM or CFM) is needed to operate ALL related equipment?
CFM helps you determine the HORSEPOWER you'll need...which also affects your POWER requirements.
-How much pressure (PSIG or PSI) is needed to operate ALL related equipment?
Compressor discharge pressure (PSI: pounds per square inch) must exceed the PSI requirement of all pneumatic tools or equipment being operated. You want to make sure that your compressor can successfully provide the air you need for ALL your equipment.
-What ISO Air Quality Classification do you need?
Do you need oil-free air? Breathing air? Both of these can be produced with oil-free compressors, or with lubricated compressors and additional filtration equipment. Careful consideration should be given to the risk and cost associated with product contamination, before selecting an oil-free or lubricated air compressor.
-What Class does your air fall into?
Plant Air: Air tools, general plant air
Instrument Air: Laboratories, paint spraying, powder coating, climate control
Process Air: Food and pharmaceutical process air, electronics
Breathing Air: Hospital air systems, diving tank refill stations, respirators for cleaning and/or grit blasting
-What are your electrical or power requirements?
Identify available incoming electrical service before specifying an air compressor. Always have a qualified electrician review electrical requirements. You may need to upgrade your electrical service.
-Where is the best location for your compressor?
An important consideration when utilizing a compressed air system within an operation is where to physically locate the unit. There isn't just one way to install a compressor, but be aware of all the advantages and disadvantages to each system and layout. For most plant environments, compressed air systems are designed to fit in a centralized area, adjacent or near the actual applications in which it serves. Sometimes it may be more beneficial to have several smaller compressors with separate distribution systems located throughout a plant rather than one larger compressor.
-Do you need a back-up compressor?
Downtime can be very costly. Consider how vital compressed air is to your operation to determine if you need a back-up.
3. Apply your knowledge and data to help determine your air compressor specifications.
Now you are ready to take all your information gathered on your air compressor needs and talk to an authorized air compressor distributor. With your vital information in hand...you can make a wise and cost efficient decision.
The two most popular types of air compressors are Reciprocating Compressors and Rotary Screw Compressors.
Reciprocating Air Compressors
- Low initial cost
- Low maintenance cost
- Higher energy operating cost
- Maximum Duty Cycle = 75%
Reciprocating compressors are available in sizes from less than 1 hp to more than 600 hp. Oil less compressor models are also available for applications requiring a higher quality of air, such as breathing air in hospitals, or for use in food or pharmaceutical production.
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aircompressor - 10. Mär, 07:14
